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injection molds

How to effectively control the processing cost of injection molds?

13 June 2024

In the process of injection mold processing, many factors such as material selection, mold process design and factory management mode have a crucial impact on processing costs. In order to cope with different application requirements, such as high hardness, high wear resistance or high toughness mold steel selection, we must carefully plan in production engineering to effectively control the processing cost of injection molds. Below, I will elaborate on three aspects.

Stress Marks in Injection Molding

Analysis and Solutions for Stress Marks in Injection Molding

06 June 2024

This document provides a comprehensive analysis of stress marks in injection molding, detailing the core mechanisms of formation, key factors, countermeasures, material selection, quality monitoring, and typical case references to assist engineers in optimizing production processes and reducing defect rates.

IML Process

What Does IML Process Mean?

30 May 2024

Explore the In-Mold Labeling (IML) process: a precision manufacturing method integrating printed labels into plastic products during molding. Learn about robotic placement (±0.1mm accuracy), 800-1,200 bar pressure bonding, scratch-resistant finishes, and EU-compliant recyclability for packaging/automotive/medical applications.

Air Entrapment Defects in Injection Molding‌

Comprehensive Solution for Air Entrapment Defects in Injection Molding‌

30 April 2024

Innovative injection molding solution integrating dynamic 3-phase pressure control, smart vacuum sensors, and NA-11 nucleating agents achieves <0.3% air entrapment. Features 0.4μm X-ray defect detection, Moldflow®-optimized runners, and ISO 294-3-certified parameters for thin-wall components (<1mm) and high-gloss surfaces. Validated by L18 orthogonal tests with 40% venting efficiency improvement.